Struggling with Coating Removal for Thickness Checks?

Mikrosize: Your Premier Supplier for Advanced Measuring and Testing Instruments, Featuring the Revolutionary Non-Contact Electromagnetic Ultrasonic Thickness Gauge

In the precision-driven world of industrial maintenance, quality control, and asset integrity management, accurate thickness measurement is not just a requirement—it’s a critical imperative. For professionals across petrochemicals, natural gas, chemicals, nuclear power, offshore platforms, ships, metallurgy, and food and beverage industries, the challenge has often been to obtain reliable data without cumbersome preparation or production stoppages. As a leading global supplier in the Measuring and Testing Instrument sector, Mikrosize addresses these exacting demands with cutting-edge technology. Our flagship Non-Contact Electromagnetic Ultrasonic Thickness Gauge (EMAT) represents a paradigm shift in material thickness assessment, offering unparalleled convenience, safety, and accuracy for various metal sheets and pipes.

Introducing the Mikrosize EMAT: Redefining Non-Destructive Testing

The Mikrosize Electromagnetic Ultrasonic Thickness Gauge is a state-of-the-art NDT (Non-Destructive Testing) instrument engineered to measure the thickness of diverse metallic structures without any physical contact with the material's surface. Unlike conventional ultrasonic testing that requires extensive surface preparation, our EMAT technology eliminates the need for surface polishing and the use of coupling agents entirely. This groundbreaking capability is complemented by an impressive detection lift-off of up to 6mm, allowing the gauge to penetrate through various protective coatings, paints, and even floating rust to deliver precise base metal thickness readings. This makes it an indispensable tool for corrosion monitoring under insulation (CUI), tank floor inspections, and pipeline surveys, where coating removal is costly and time-consuming.

Unparalleled Product Advantages for Modern Industry

1.True Non-Contact Operation with High Lift-Off: The core advantage of the Mikrosize EMAT system is its genuine non-contact functionality. It generates ultrasonic waves directly within the test material via electromagnetic mechanisms. This process requires no couplant, works on rough surfaces, and maintains accuracy through coatings, streamlining inspections and saving countless hours of preparation labor. The 6mm lift-off capability ensures reliable measurements even over thick, uneven protective layers.

2.Innovative Probe Technology for Enhanced Safety and Mobility: Traditional EMAT transducers often use strong permanent magnets, creating excessive magnetic attraction to ferromagnetic materials. This makes them difficult to move, posing ergonomic challenges and safety risks, especially on vertical or overhead surfaces. Mikrosize has ingeniously solved this industry-wide problem. Our ambient temperature pulse probe employs a pulsed electromagnet with minimal residual magnetic force. Furthermore, our room temperature and high-temperature permanent magnet probes utilize specifically formulated weak permanent magnets instead of the commonly used strong ones. This breakthrough drastically reduces magnetic pull.

3.Ergonomic Design for Effortless Manual Inspection: By彻底解决 (thoroughly resolving) the issue of excessive suction force, Mikrosize has made manual inspection significantly easier, safer, and less fatiguing for technicians. The probe glides smoothly across the surface, enabling rapid scanning and data collection without operator strain, thereby enhancing inspection productivity and consistency.

4.Specialized High-Temperature Scanning Frame: For demanding high-temperature applications, Mikrosize offers a special flexible scanning frame designed for our high-temperature permanent magnet probes. This accessory is responsive, easy to maneuver, simple to clean, and resistant to wear. It allows for stable and quick scanning on hot surfaces, dramatically improving work efficiency and safety in environments like refinery furnaces or high-temperature pipelines.

5.All-Condition Readiness: The Mikrosize electromagnetic ultrasonic high-temperature thickness gauge is built for real-world conditions. It requires no surface polishing, penetrates anti-corrosion coatings and scale, and operates completely without coupling agents. This readiness ensures inspections can proceed with minimal disruption to ongoing operations.

6.High-Temperature Measurement Excellence: Our high-temperature permanent magnet probe is engineered to perform reliably on materials up to 800°C, with a safe residence time of up to 5 seconds. A key feature is its integrated temperature compensation function. Operators can input the actual temperature of the component, and the instrument automatically compensates for the change in ultrasonic velocity caused by heat, ensuring thickness measurements remain exceptionally accurate even under extreme thermal conditions.

Mikrosize: A Trusted Partner in Precision Measurement

As a dedicated supplier of premium Measuring and Testing Instruments, Mikrosize is committed to empowering industries with reliable, innovative, and user-friendly solutions. Our EMAT thickness gauge is more than just a tool; it’s a comprehensive system designed to overcome the most persistent challenges in field NDT. We support our clients with extensive technical expertise, calibration services, and global logistics, ensuring that when you choose Mikrosize, you choose a partnership dedicated to your operational excellence.

Applications and Keywords for Enhanced Visibility

This advanced technology is ideal for numerous applications, driving significant interest and search traffic. Key application areas and relevant keywords include:

• Corrosion Monitoring and Mapping (Corrosion under insulation inspection, CUI screening, tank bottom corrosion)

• High-Temperature Thickness Measurement (High temp pipe measurement, refinery furnace tube inspection, boiler tube testing)

• Coated Surface Inspection (Thickness gauge for painted surfaces, measure through coatings, non-contact coating penetration)

• Pipeline and Vessel Integrity (Pipeline wall thickness survey, pressure vessel inspection, asset integrity management)

• Marine and Offshore (Ship hull thickness measurement, offshore platform inspection, marine NDT solutions)

• Precision Manufacturing (Metal sheet thickness verification, quality control in metallurgy, raw material testing)

By integrating phrases such as "non-destructive thickness tester," "high-temperature ultrasonic gauge," "couplant-free ultrasonic testing," "EMAT thickness gauge supplier," and "Mikrosize measuring instruments" into your digital content, you can effectively capture targeted search traffic from engineers, inspectors, and procurement specialists globally.

Conclusion

For industries where safety, accuracy, and efficiency are non-negotiable, the Mikrosize Non-Contact Electromagnetic Ultrasonic Thickness Gauge stands as the intelligent choice. It encapsulates our commitment to innovation in the Measuring and Testing Instrument field, transforming complex inspection tasks into simpler, safer, and more reliable processes. Embrace the future of thickness measurement. Choose Mikrosize—where precision meets practicality.