Views: 0 Author: Site Editor Publish Time: 2025-02-06 Origin: Site
Distinguished colleagues, in the fields of materials science and industrial quality control, accurately evaluating the corrosion resistance of materials is a crucial aspect in ensuring product reliability and service life. Today, I will provide you with an in - depth introduction to the Cyclic Corrosion Test Chamber, which is a professional device with outstanding performance in simulating complex corrosion environments. When you first come into contact with this cyclic corrosion test chamber, its appearance, designed in line with ergonomics and industrial aesthetics, is bound to leave a deep impression on you. The overall structure of the device is optimized based on finite - element analysis to ensure a compact and stable structure. The internal components are arranged according to functional areas, greatly enhancing the convenience of operation and maintenance. Before starting the device, it is necessary to strictly follow safety regulations. Place it on a work platform with a levelness error within ±0.5mm. The working area should maintain a relative humidity of 30% - 60% and a temperature of 20℃ - 25℃. Carefully inspect and correctly connect the power supply (which needs to match the rated voltage of the device, three - phase five - wire system, with a grounding resistance less than 4Ω), gas supply (dry compressed air with a purity of ≥99.9%, and the pressure is stable at 0.4 - 0.6MPa), and water supply (deionized water with a conductivity less than 5μS/cm) pipelines. These preparatory works are the foundation for ensuring the accuracy of test data and the safe operation of the device. When operating the cyclic corrosion test chamber, the first step is to set parameters on the operation panel. The operation panel, crafted by Mikrosize using advanced human - machine interaction design concepts, is equipped with a high - resolution TFT display screen and a touch - type operation interface, enabling precise control of various parameters. According to international standards such as ASTM and ISO, as well as the corrosion characteristics of the materials to be tested, key parameters such as temperature (with an accuracy of up to ±0.5℃), humidity (with an accuracy of ±2%RH), spray cycle (which can be accurate to the second), and salt spray concentration (with an error control within ±5%) need to be accurately set. For example, when testing the corrosion resistance of aerospace - grade aluminum alloy materials under complex high - altitude climate conditions, it is necessary to refer to the high - altitude atmospheric environment parameters released by the International Civil Aviation Organization (ICAO). Set the temperature to cycle between - 50℃ and 20℃, simulate the humidity between 10% and 60%, set the salt spray concentration according to the conversion of the actual salt content at high altitudes, and simulate the spray cycle based on the high - altitude precipitation frequency. After setting the parameters, the samples to be tested need to be processed according to the standard sample preparation procedures to ensure that the surface is clean and free of oil stains, oxide layers, and other impurities. Then, use special sample fixtures to fix them on the sample racks inside the test chamber. The samples should be placed following the uniform distribution principle, with a distance of not less than 50mm between adjacent samples to ensure that each sample can fully and evenly be affected by the corrosion environment factors, so as to obtain accurate and highly reproducible test data. When everything is ready, click the start button on the operation panel. The test chamber will simulate complex and changeable corrosion environments through a high - precision temperature and humidity control system, a salt spray system, and a circulation control system according to the preset program. During the test operation, professional monitoring means need to be used to monitor the test process in real - time. On the one hand, through the built - in high - definition camera and image analysis software, digitally monitor and analyze the corrosion traces, color changes, and generation of corrosion products on the sample surface. On the other hand, with the help of a sensor network, collect and analyze the device operation parameters in real - time to ensure that parameters such as temperature, humidity, and salt spray concentration are always maintained within the set tolerance range. Once the monitoring system detects abnormal parameter fluctuations (exceeding the set tolerance range by ±10%) or abnormal noises, vibrations, etc. during the device operation, the system will automatically trigger the emergency stop procedure and generate a detailed fault report, so that the operators can conduct a comprehensive inspection and maintenance of the device and samples in a timely manner to ensure the safety of the test and the accuracy of the data. When designing this cyclic corrosion test chamber, Mikrosize fully integrated advanced automation control technology, materials science, and safety engineering concepts. The operation interface adopts a modular design. Even for first - time users, after professional training, they can quickly master the operation essentials. At the same time, the device is equipped with multiple safety protection devices, including leakage protection (with an action current of less than 30mA and an action time of less than 0.1s), over - temperature protection (automatically cutting off the heating power supply when the temperature exceeds 10℃), over - pressure protection (automatically relieving pressure when the pressure exceeds 10%), etc., providing all - round protection for the personal safety of operators and the stable operation of the device during the test process. |