Precision Cutting Machine for Sample Preparation

Precision Cutting for Advanced Material Analysis: The Mikrosize BRILLANT 220

In material science and industrial quality control, perfect sample preparation is critical. The precision cutting stage directly impacts the accuracy of all subsequent analysis. As a leading supplier of Measuring & Testing Instruments, Mikrosize provides integrated solutions for material analysis. The Mikrosize BRILLANT 220 precision cutting machine is the cornerstone of this workflow, designed to deliver exceptional accuracy, versatility, and safety for demanding laboratories.

The fully automatic BRILLANT 220 excels through its modular design. This adaptability, supported by diverse fixtures and accessories, makes it suitable for numerous special applications. It is particularly adept at precision cutting of small, delicate workpieces with complex geometries. A key innovation is its optional vacuum sample fixture, which securely holds thin, fragile, and non-embedded samples for cutting with remarkable accuracy up to 0.001 mm. This preserves the true microstructure for flawless analysis using Mikrosize hardness testers, microscopes, and image measuring systems.

Core Advantages of the BRILLANT 220 System

• Versatile Cutting Capacity: A large cutting chamber and platform, plus openings on both sides, allow handling of a wide range of sample sizes and longer workpieces.

• Intelligent Electronic Control: An LC display and electronic controls manage movement distance, cutting parameters, and stored programs. Multiple cutting methods ensure optimal results for different materials. An intuitive joystick provides precise axis control in automatic mode.

• Enhanced Safety & Visibility: A door interlock system meets the latest safety standards, while bright LED lighting ensures perfect visibility of the cutting process.

• Comprehensive Fixturing: A wide selection of sample holders and clamping systems, including the specialized vacuum fixture, ensures secure and deformation-free clamping for any sample shape.n

• Robust Construction: A durable aluminum shell with a powder-coated surface ensures long-term reliability in laboratory environments.

Integration into the Mikrosize Workflow

The BRILLANT 220 is the vital first step in a seamless material analysis chain from Mikrosize:

1. Precision Cutting: The sample is cut accurately with the BRILLANT 220.

2. Sample Preparation: It is then mounted, ground, and polished.

3. Microstructural Analysis: Examination follows using a Mikrosize metallurgical microscope.

4. Hardness Testing: Measurement is performed with a Mikrosize hardness tester.

5. Dimensional Metrology: Final dimensional and image analysis is completed with a Mikrosize image measuring system.

This integrated approach guarantees data integrity from start to finish.

Applications and Value

The BRILLANT 220 is ideal for industries requiring "precision sample preparation" and "automatic cutting for metallography," such as electronics, automotive, aerospace, and additive manufacturing. Its ability to cut thin samples with high accuracy makes it essential for failure analysis and advanced materials research.

Conclusion

The Mikrosize BRILLANT 220 precision cutting machine sets a new standard for reliable sample preparation. It combines advanced automation, modular flexibility, and superior accuracy to form the reliable foundation for any material testing laboratory. By ensuring perfectly prepared samples, it guarantees the accuracy of all downstream analysis with Mikrosize hardness testers and microscopes, driving quality and innovation forward.

For specifications and integration details for your metallography or hardness testing workflow, contact Mikrosize, your expert partner in precision Measuring & Testing Instruments.